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ENGINE PARTS for 125/ 175/ 250/ 400cc
PENTON / KTM motorcycles
GASKETS / SPROCKETS / SHIFT LEVERS / KICK-START LEVERS / PISTONS
CRANK BEARINGS / CASE PROTECTORS / CLUTCH PARTS / CHAIN
1/09/19
(NOTE: parts are available only while supplies last - prices subject to change without notice)
This is a small sampling of the popular items requested for engine repairs. There are too many items in our inventory to be shown on this web site. Refer to the KTM Parts Lists to find the drawing of the part you are in need of, write down the part number and call for pricing and an inventory check.
Call: Al Buehner - (216) 651-6559 Mon-Fri 8:30am to 4pm E.S.T. or email us at pentonpartsusa@sbcglobal.net |
NOS Penton/ Hiro Ignition Cover New old stock cover for use on Hiro engines #SO2-Hiro Cover - $200 NOTE: only 1 in stock |
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used/ reconditioned KTM 175 (7 fin) Cylinder for long pistons This cylinder is in excellent condition was bead blasted and painted cylinder was bored out to 64.0mm #52-30-005-RECON - 7 fin cylinder - $450 only 1 in stock |
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used KTM 175 (7 fin) Cylinders for long pistons dirty but in good condition - will need to be bored to next size in size 64.5mm bore sold in as is condition - intake & exhaust manifolds not included #52-30-005-7used - 7 fin 64.5mm cylinders - $150
used KTM 175 (6 fin) Cylinder for short pistons clean and in good condition - will need to be bored to the next size sold in as is condition - intake & exhaust manifolds not included - only 1 in stock #52-30-005-6used - 64.75 bore - $150 |
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used KTM 250 Cylinders dirty but in good condition - will need to be bored to the next size sold in as is condition - intake & exhaust manifolds not included #54-30-005-71.0 - 71.0 bore - $200 #54-30-005-71.5 - 71.25 bore - $175 #54-30-005-71.5 - 71.5 bore - $150 #54-30-005-71.75 - 71.75 bore - $150 #54-30-005-72.0 - 72.0 bore - $125 |
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used KTM 400 Cylinders dirty but in good condition - will need to be resleeved sold in as is condition - intake & exhaust manifolds not included
#55-30-005-82.0 - 82.0 bore (EZ82) - $50 (has broken top fin and 3 welds inside the bore) #55-30-005-83.0 - 83.0 bore (EZ81) - $50 #55-30-005-83.0 - 83.0 bore (EZ82) - $50 |
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used 175 Protection Bar for 1972-73 175 engines may have rust and require painting
#52-03-035-used - $ 23 each |
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used KTM 250 Intake Manifolds dirty but in good condition - sold in as is condition cast aluminum - 3.25" long - straight and cocked styles #54-30-050-used -straight - $60 #54-30-050-used -cocked - $60 |
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A B C |
used KTM Exhaust Manifolds dirty but in good condition - sold in as is condition A - 54-05-073-5used - angled down for 250/400 MC5 $21 B - 52-05-073-1used - for 175/250/400 only 1 spring gusset $20 C - 52-05-073-2used - for 175/250/400 has 2 spring gussets $24 |
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used KTM Cylinder Heads dirty but in good condition - sold in as is condition NOTE: there may be some pitting in dome area
#52-30-006-Black - 175 black - $75 #52-30-006-Silver - 175 silver - $50
#54-30-006-Black - 250 black - $75 #54-30-006-Silver - 250 silver - $50 please specify if you need head using HH8mm nuts or special AH nuts
#55-30-006-Silver - 400 silver - $50 |
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New Old Stock KTM 250 Cylinder Heads for early 250 cylinders with longer studs using HH8mm nuts has 8mm stud holes - not for used with special AH nuts #54-30-006-000 - 250 silver - $150 |
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KTM
Ignition Covers #51-30-002-110 - New Old Stock silver GS full cover - $200 #51-30-002-MC - used MC cut cover - $50 dirty but in good condition - needs repainting - sold in as is condition NOTE: there may be some corrosion on inside area |
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used KTM
FULL Clutch Case Covers dirty but in good condition - needs repainting - sold in as is condition NOTE: These have the 14mm kick start shaft hole
#51-30-001-BFull - used 14mm Black full cover - $75 #51-30-001-110 - New Old Stock 14mm Black full cover - $200 #51-30-001-SFull - Silver full cover - Sold out
KTM FULL Clutch Case Covers #54-30-001-110 - nos Black full cover -17mm - $200 |
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used KTM Contoured Clutch Case Covers dirty but in good condition - needs repainting - sold in as is condition #51-30-001-Cont - Silver cover 14mm - $50 #54-30-001-Cont - Silver cover 17mm - $90 #54-30-001-USED - Silver with cracks cover 17mm - $50
nos KTM Contoured Clutch Case Covers #54-30-001-110 - nos silver cover 17mm - $200 |
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photo of 250 KTM gasket set made in USA |
KTM Gasket Sets Includes gaskets, seals, fiber washers, lock plates & o-rings
#51-30-100-000 - 125cc (1976-78) $75 each #52-30-100-000 - 175cc (1972-73 black motor) $98 each #52-30-100-100 - 175cc (1974+ silver motor) $90 each #54-30-100-000 - 250cc (1973-78) $90 each #55-30-100-000 - 400cc (1974-78) $98 each
Note: above gasket sets do not include Ignition Case Gasket A limited number of gasket sets are available for 1979+ engines - call for pricing & stock check. Individual gaskets, seals, washers, and o-rings can be purchased separately
#51-30-025-000 extra clutch case gasket - $3 each #54-30-039-000 extra center case gasket - $6 each #51-30-036-000 extra 125cc head gasket - $12 each #52-30-036-000 extra 175cc head gasket - $15 each #54-30-036-000 extra 250cc head gasket - $14 each #55-30-036-000 extra 400cc head gasket - $18 each |
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made in USA |
1979 KTM 420Gasket Set Includes gaskets, seals, fiber washers, lock plates & o-rings Note: above gasket sets do not include Ignition Case Gasket
#560-30-100-100 - 420cc (1979 model only) $118 each #560-30-025-100 extra clutch case gasket - $4 each #560-30-039-000 extra center case gasket - $6 each #560-32-022-100 extra bearing plate gasket - $4.50 each
Note: Individual gaskets, seals, washers, and o-rings can be purchased separately |
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1980+ KTM 420 & 495 Gasket Set Includes gaskets, seals, fiber washers, lock plates & o-rings Does not include a head gasket (not required on 495)- order one separately for 420, part #560-30-036-000 Note: above gasket sets do not include Ignition Case Gasket #560-30-100-000 - 420 & 495cc (1980+ models) $118 ea #560-30-025-100 extra clutch case gasket - $4 each #560-30-039-000 extra center case gasket - $6 each #560-32-022-200 extra bearing plate gasket - $4 each
Note: Individual gaskets, seals, washers, and o-rings can be purchased separately |
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1982+ KTM 495 Gasket Set for engines with reed valves Includes gaskets, seals, fiber washers, lock plates & o-rings Note: above gasket sets do not include Ignition Case Gasket #563-30-100-000 - 495cc (1982+ models only) $90 ea #560-30-025-100 extra clutch case gasket - $4 each #560-32-022-200 extra bearing plate gasket - $4 each #563-30-039-000 extra center case gasket - $6 each
Note: Individual gaskets, seals, washers, and o-rings can be purchased separately |
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KTM Case Screws
(for 1973 thru 1978)
#51-30-SCREWS- $16 set 27 assorted Allen head screws to fit 1972-73 175/ & 250 center, ignition, and full clutch cases
#52-30-SCREWS- $16 set 27 assorted Allen head screws to fit 1974-78 175/ & 250 center, ignition, and contoured clutch cases
#55-30-SCREWS- $16 set 27 assorted Allen head screws to fit 400 center, ignition, & contoured clutch cases |
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Inner race / ball cluster outer race |
KTM Crank Bearings
#0932-063-001 - Sold out M-20 3-piece bearing for 1972-73 175s you will need to order these from a bearing supplier specify M-20 in FAG, Consolidated, Styre, or SKF brand
#52-30-082-000 - $85 each L-25 3-piece bearing for 1973+ 175s
#54-30-082-000 - Sold out FAG brand M-25 3-piece bearing for 250s & 400s you will need to order these from a bearing supplier specify M-25 in FAG, Consolidated, Styre, or SKF brand * do not order the Chinese made bearings *
#560-30-082-000 - Sold out FAG brand M-30 3-piece bearing for 390s, 420s & 495s you will need to order these from a bearing supplier specify M-30 in FAG, Consolidated, Styre, or SKF brand
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KTM 390/ 420/ 495 Crank Bearings replacement for #560-30-082-000 M-30 crank bearing
#580-30-082-000 - Sold out 2-piece roller bearing for 1979+ 390 /420 /495 |
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KTM Rod Kits kit includes: top end bearing, bottom end bearing lower pin, & spacer washers
#51-30-015-044 - 1972- 1980 125/175cc - $208 #54-30-015-044 - 1973-1982 250cc - $208 #55-30-015-044 - 1974-1975 400cc - Sold out with 64.5mm long lower pin #55-30-015-144 - 1975+ 400cc - Sold out with 69mm long lower pin extra upper needle bearing for 125/125 #51-30-034-000 $31 each extra upper needle bearing for 250/400 #54-30-034-000 $31 each rod kits made in Italy - extra needle bearings made in Japan |
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KTM 400 Crank Weights bolts onto the outside of each crank half #55-30-022-000 - 1973-79 250cc - $8 each |
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Pistons for 1976-81 KTM 125cc Engines drop forged aluminum pistons includes: rings, wrist pin, & c-clips
#50-30-007-001 - size 54mm $140 each Mahle single ring piston #50-30-007-201- size 54.25mm (.010) $140 each Mahle single ring piston #500-30-007-401 - size 54.75mm sold out Wossner double ring piston
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New style Wiseco piston for 7 fin 175 cylinder with 2 square rings made in USA |
Pistons for 175cc KTM Engines New style Wisco - drop forged aluminum pistons includes: rings, wrist pin, & c-clips $170 each #52-30-007-000 - size 63.5mm #52-30-007-200 - size 63.75mm NOTE: 63.75 pistons come with 64mm rings that must be filed to fit #52-30-007-300 - size 64mm #52-30-007-6425 - size 64.25mm #52-30-007-400 - size 64.5mm #52-30-007-500 - size 64.75mm #52-30-007-600 - size 65mm #52-30-007-700 - size 65.5mm
NOTE: above pistons are for 175 cylinders with 7 cooling fins.
extra wrist pin #52-30-033-000 $24 each extra circlips #52-30074-000 $3 pair wrist pin bearing #51-30-034-000 $31 each
A limited supply of short 175 pistons in sizes 63.5mm, 63.75mm, & 64.15mm are available in Mahle brand and old style WISECO brand for 1976+ cylinders with 6 cooling fins - call for pricing. |
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Old style Wiseco piston with top L ring and bottom square ring
made in USA |
New style Wiseco piston with 2 square rings made in USA
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Pistons for 73-81 250cc KTM Engines New style Wisco (unless marked) - drop forged aluminum pistons includes: rings, wrist pin, & c-clips $170 each #54-30-007-000 - size 71mm #54-30-007-200 - size 71.25mm (.010 old style) Sold Out #54-30-007-300 - size 71.5mm #54-30-007-400 - size 72mm #54-30-007-500 - size 72.25mm #54-30-007-600 - size 72.5mm #54-30-007-800 - size 73mm extra wrist pin #54-30-033-000 $24 each extra circlips #54-30-074-000 $3 pair wrist pin bearing #54-30-034-000 $31 each |
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Old style Wiseco piston with top L ring and bottom square ring made in USA |
Pistons for 74-78 400cc KTM Engines Old style Wisco - drop forged aluminum pistons includes: "L" and square rings, wrist pin, & c-clips
#55-30-007-400 - size 81mm $170 each #55-30-007-500 - size 81.25mm $170 each #55-30-007-600 - size 81.5mm $170 each #55-30-007-700 - size 81.75mm $170 each
NEW M style Wisco - drop forged aluminum pistons includes: 2 thin rings, wrist pin, & c-clips #55-30-007-8200 - size 82mm $180 each #55-30-007-8225 - size 82.25mm $180 each NOTE: these pistons come with 82.5mm rings that must be filed down to fit #55-30-007-8250 - size 82.5mm $180 each #55-30-007-8275 - size 82.75mm $180 each NOTE: these pistons come with 83.0mm rings that must be filed down to fit #55-30-007-8300 - size 83mm $180 each extra circlips #54-30-074-000 $3 pair wrist pin bearing #54-30-034-000 $31 each |
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KTM 175 (short) CYLINDER SLEEVES by LA Sleeve
#52-30-005-550 - $350 each for 1976-78 175cc (6 fin cylinders) for short 175 pistons - uses 63.5mm short piston |
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EZ-71 |
EZ72 |
KTM 250 CYLINDER SLEEVES
#54-30-005-050 - $375 only 1 in stock for 1973-76 250cc with "ELKO EZ 71" cylinder - uses 71mm piston
#54-30-005-550 - $350 each for 1977+ 250cc with "ELKO EZ 72" cylinder - uses 71mm piston
NOTE: double check casting info on cylinder before ordering Check the TECHNICAL web page for more information |
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made in USA |
KTM 400 CYLINDER SLEEVES
#55-30-005-150 - Sold out for 1974-77 400cc with "ELKO EZ 81" cylinder - uses 81mm piston
#55-30-005-658 - Sold out for 1978+ 400cc with "ELKO EZ 82" cylinder - uses 81mm piston
NOTE: double check casting info on cylinder before ordering Check the TECHNICAL page for more information |
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Reproduction RUBBER NAILS for CYLINDER rubber vibration insulators for all KTM 125/ 175/ 250/ 400 cylinders. Inserts into holes of cylinder and pulled up. Excess rubber gets trimmed off leaving approximately 3/8" exposed to cushion cylinder head.
#54-30-055-000 - $32 set of 4 |
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photo of KTM clutch showing old style and new style bearing covers |
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reproduction kit used bearing cover with arm |
New KTM Old Style Bearing cover kits made of cast aluminum with
grease fitting & steel sleeve. 2 0-rings, pins, & gasket. For 1972 thru 1980 engines.
#51-32-013-344 -
- $250
#51-32-013-USED - $98
also available: #51-32-022-000 gasket f/ bearing cover (item 22 above) - $ 2 ea #51-32-017-100 push rod (item 17 above), 108mm long - $12 ea |
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New Style KTM Bearing Cover Assy. For use on any KTM engine from 1976 thru 1980. see parts list page above
#54-32-013-044 - Sold out
#54-32-013-USED - $125 new style bearing cover assy. (may require cleaning) NOTE: only 2 left in stock also available: see parts below |
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A B
C D E F |
New Style KTM
Bearing Cover Parts see parts list page above A - #54-32-016-044 disengaging lever assy - $30 each B - #54-32-018-000 used black plastic cap - Sold out C - #54-32-016-000 disengaging shaft - Sold out D - #54-32-032-000 pressure bolt - Sold out E - #54-32-033-000 bearing cage - Sold out F - #54-32-030-000 push rod w/ cup 8.5" long - $18 each |
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1978-79 KTM Push Rod Parts for 1979 125/ 175/ 250/ 400 see parts list page above #0711-511-000 3 piece bearing - $12.50 each #540-32-030-100 push rod w/ cup 9" long - $13 each |
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A B C D |
1979-80 KTM Push
Rod Parts for 350 / 390 / 420 / 495 A - #560-32-015-044 disengaging shaft - Sold out B - #560-32-030-100 3 piece axial needle bearing - $12 ea C - #560-32-032--000 pressure bolt - $4 each D - #560-32-017-000 push rod 8.5" long - $13 each |
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A B C D |
1981-82 KTM Push
Rod Parts for 250 II type 541 & 542 A - #500-32-015-044 disengaging shaft - Sold out B - #560-32-030-100 3 piece axial needle bearing - $12 ea C - #560-32-032--000 pressure bolt - $4 each D - #541-32-017-000 push rod 8.75" long - $13 each |
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A
B C |
CHAIN ROLLER KIT for all 1976-78 Penton motorcycles using chain guide bracket (shown on right in photo) For use with 520 or 530 chain Roller is imbedded with 2 ball bearings A - # 55-03-052-044 used bracket Sold out used engine spacer bracket (with nylon 530 chain roller)
B - # 55-03-053-044 roller kit $28 each chain roller kit (roller with ball bearings, bolt, nut, washer, 2 shims)
C - # 55-03-053-100 roller only $8 each nylon 530 chain roller |
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A B |
reproduction & used KTM Kick Start Levers for 1972 thru 1978 bikes
A -
#52-33-036-244 -
Sold out
NOTE: will also fit 1981 250 engines Warning: this lever will bend if used on 400 engines with too much compression
#55-33-036-USED - 17mm kickstart lever - $80 each sold as is - for 17mm shaft, some rusting - loose, no spring or pin
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A B
C D
E |
n.o.s. KTM Kick Start Lever Parts for 1972 thru 73 black motor 175s 1973 black motor 250s with 14mm kick starter shaft
A - #51-33-036-100 - upper lever sold out upper lever only without rubber - old age finish B - #51-33-036-144 - upper lever with rubber sold out upper lever with rubber - clean, plated, cast finish #20-05-018-000 - rubber for levers $18 each replacement rubber as shown in photos C - #51-33-037-100 - pin $8 each
D - #51-33-035-200 - kickstarter hub sold out
E -#51-33-036-244 - complete kick start lever sold out |
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KTM Replacement RUBBER
#20-05-018-000 - $18 each Fits all KTM kick start levers levers
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A Old style |
B New style for 420/ 495 |
KTM FOLDING SHIFT LEVERS A - #51-34-031-500 - $40 each Fits all 1972 to 78 KTM motors with 14mm shaft. 5-1/4” long.
B - # 56-34-031-000 - $40 each or 5 for $160 N.O.S. Hi-Point folding shift lever for 1979 KTM 420 & 1980 350/ 390/ 420/ 495 engines using redesigned clutch cases. |
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KTM Replacement RUBBER
#500-34-033-000 - $8 each Fits all Hi-Point and KTM folding shift levers |
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KTM Shifter Spring Kit Fits all Hi-Point and KTM brand folding shift levers kit includes special screw + spring + nut #55-34-032-044 - spring kit - $20 each #55-34-032-000 - spring only - $16 each |
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KTM 420 495 A B C D |
1980 + KTM 520 Counter Shaft Sprockets
for shafts requiring snap ring $32 each
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530 A B C D E made in USA |
1972 -80 KTM 530 Counter Shaft Sprockets
for shafts requiring nut & lock plate
$25 each |
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520 A B C D E made in USA |
1972 -80 KTM 520 Counter Shaft Sprockets
for shafts requiring nut & lock plate $25 each E - #51-33-029-515 – 15 Tooth |
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428 A B C D E |
125 KTM 428 Counter Shaft Sprockets
for shafts requiring nut & lock plate $25 each E - #51-33-029-016 – 16 Tooth |
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A
B |
used KTM Sprocket Nut & Lock Plate
A- #51-33-032-000 – used $ 11 each used NOS right hand nut with cut-out in good condition available only while this supply lasts (see KIT below)
B - #51-33-031-000 – $ 3 each reproduction lock plate made in USA |
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KTM Sprocket Nut Kit replacement for KTM nos nuts #51-33-032-044 – $ 8 each kit includes regular right hand nut, spacer washer, lock plate, and shim. instructions included |
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A
B
C
D made in USA |
KTM MOTOR CASE PROTECTORS
GS case savers -
$14 each
not shown- #51-30-047-000
-
$22 each |