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ENGINE PARTS for 125/ 175/ 250/ 400cc

PENTON / KTM motorcycles

 

GASKETS / SPROCKETS / SHIFT LEVERS / KICK-START LEVERS / PISTONS

CRANK BEARINGS / CASE PROTECTORS / CLUTCH PARTS / CHAIN

 

1/09/19

(NOTE: parts are available only while supplies last - prices subject to change without notice)

This is a small sampling of the popular items requested for engine repairs.

There are too many items in our inventory to be shown on this web site.

Refer to the KTM Parts Lists to find the drawing of the part you are in need

of, write down the part number and call for pricing and an inventory check.

 

Call: Al Buehner - (216) 651-6559   Mon-Fri    8:30am to 4pm E.S.T.

or email us at pentonpartsusa@sbcglobal.net

NOS Penton/ Hiro Ignition Cover

   New old stock cover for use on Hiro engines

    #SO2-Hiro Cover  -   $200 

    NOTE: only 1 in stock

 used/ reconditioned KTM 175 (7 fin) Cylinder for long pistons

  This cylinder is in excellent condition

   was bead blasted and painted

   cylinder was bored out to 64.0mm

#52-30-005-RECON   -  7 fin cylinder    - $450

     only 1 in stock

 

  used KTM 175 (7 fin) Cylinders for long pistons

dirty but in good condition - will need to be bored to next size

in size 64.5mm bore

sold in as is condition - intake & exhaust manifolds not included

  #52-30-005-7used   -  7 fin 64.5mm cylinders    - $150

 

 

  used KTM 175 (6 fin) Cylinder for short pistons

clean and in good condition -  will need to be bored to the next size

sold in as is condition - intake & exhaust manifolds not included -

                    only 1 in stock

#52-30-005-6used   -  64.75 bore   - $150

  used KTM 250 Cylinders

dirty but in good condition - will need to be bored to the next size

sold in as is condition - intake & exhaust manifolds not included

#54-30-005-71.0   -  71.0 bore    - $200

#54-30-005-71.5   -  71.25 bore    - $175

#54-30-005-71.5   -  71.5 bore    - $150

#54-30-005-71.75   -  71.75 bore    - $150

#54-30-005-72.0   -  72.0 bore    - $125

  used KTM 400 Cylinders

dirty but in good condition - will need to be resleeved

sold in as is condition - intake & exhaust manifolds not included

 

#55-30-005-82.0   -  82.0 bore (EZ82)   - $50

 (has broken top fin and 3 welds inside the bore)

#55-30-005-83.0   -  83.0 bore (EZ81)    - $50

#55-30-005-83.0   -  83.0 bore (EZ82)    - $50

used 175 Protection Bar

 for 1972-73 175 engines

may have rust and require painting

 

#52-03-035-used -       $ 23 each 

used KTM 250 Intake Manifolds

 dirty but in good condition - sold in as is condition

 cast aluminum - 3.25" long - straight and cocked styles

#54-30-050-used -straight  - $60

#54-30-050-used -cocked  -   $60

              A                          B                            C

used KTM Exhaust Manifolds

dirty but in good condition - sold in as is condition

A - 54-05-073-5used - angled down for 250/400 MC5  $21

B - 52-05-073-1used - for 175/250/400 only 1 spring gusset  $20

C - 52-05-073-2used - for 175/250/400 has 2 spring gussets   $24

  used KTM Cylinder Heads

dirty but in good condition - sold in as is condition

NOTE: there may be some pitting in dome area

 

#52-30-006-Black   -  175 black    - $75

#52-30-006-Silver   -  175 silver    - $50

 

#54-30-006-Black   -  250 black    - $75

#54-30-006-Silver   -  250 silver    - $50

    please specify if you need head using HH8mm nuts or special AH nuts

 

#55-30-006-Silver   -  400 silver    - $50

   New Old Stock KTM 250 Cylinder Heads

 for early 250 cylinders with longer studs using HH8mm nuts

has 8mm stud holes - not for used with special AH nuts

#54-30-006-000   -  250 silver    - $150

   KTM Ignition Covers

#51-30-002-110   - New Old Stock silver GS full cover    - $200

#51-30-002-MC   -  used MC cut cover    - $50

dirty but in good condition - needs repainting - sold in as is condition

NOTE: there may be some corrosion on inside area

  used KTM FULL Clutch Case Covers

dirty but in good condition - needs repainting - sold in as is condition

NOTE: These have the 14mm kick start shaft hole

 

#51-30-001-BFull   - used 14mm Black full cover    - $75

#51-30-001-110   - New Old Stock 14mm  Black full cover   -  $200

#51-30-001-SFull   - Silver full cover    -   Sold out

 

KTM FULL Clutch Case Covers

#54-30-001-110   - nos  Black full cover  -17mm  -  $200

  used KTM Contoured Clutch Case Covers

dirty but in good condition - needs repainting - sold in as is condition

#51-30-001-Cont   - Silver cover 14mm   - $50

#54-30-001-Cont   - Silver cover 17mm   - $90

#54-30-001-USED   - Silver with cracks cover 17mm   - $50

 

nos KTM Contoured Clutch Case Covers

#54-30-001-110   - nos silver cover 17mm   -  $200

 

 

 

 

 

 

photo of 250 KTM gasket set

                     made in USA

 KTM Gasket Sets

Includes gaskets, seals, fiber washers, lock plates & o-rings

 

#51-30-100-000 - 125cc (1976-78)             $75 each

#52-30-100-000 - 175cc (1972-73 black motor)  $98 each

#52-30-100-100 - 175cc (1974+ silver motor)     $90 each

#54-30-100-000 - 250cc (1973-78)            $90 each

#55-30-100-000 - 400cc (1974-78)            $98 each

 

Note: above gasket sets do not include Ignition Case Gasket

A limited number of gasket sets are available for 1979+ engines -

call for pricing & stock check.   Individual gaskets, seals, washers,

and o-rings can be purchased separately

 

#51-30-025-000  extra clutch case gasket  - $3 each

#54-30-039-000  extra center case gasket -  $6 each

#51-30-036-000  extra 125cc head gasket -  $12 each

#52-30-036-000  extra 175cc head gasket -  $15 each

#54-30-036-000  extra 250cc head gasket -  $14 each

#55-30-036-000  extra 400cc head gasket -  $18 each

                            made in USA

 1979 KTM 420Gasket Set

Includes gaskets, seals, fiber washers, lock plates & o-rings

Note: above gasket sets do not include Ignition Case Gasket

 

#560-30-100-100 -   420cc (1979 model only)    $118 each

#560-30-025-100 extra clutch case gasket  -   $4 each

#560-30-039-000 extra center case gasket -    $6 each

#560-32-022-100 extra bearing plate gasket - $4.50 each

 

Note: Individual gaskets, seals, washers, and o-rings

can be purchased separately

 1980+ KTM 420 & 495 Gasket Set

Includes gaskets, seals, fiber washers, lock plates & o-rings

Does not include a head gasket (not required on 495)-

order one separately for 420, part #560-30-036-000

Note: above gasket sets do not include Ignition Case Gasket

#560-30-100-000 -   420 & 495cc (1980+ models)   $118 ea

#560-30-025-100 extra clutch case gasket  -   $4 each

#560-30-039-000 extra center case gasket -    $6 each

#560-32-022-200 extra bearing plate gasket - $4 each

 

Note: Individual gaskets, seals, washers, and o-rings

can be purchased separately

 1982+ KTM 495 Gasket Set

for engines with reed valves

Includes gaskets, seals, fiber washers, lock plates & o-rings

Note: above gasket sets do not include Ignition Case Gasket

#563-30-100-000 -   495cc (1982+ models only)    $90 ea

#560-30-025-100 extra clutch case gasket  -   $4 each

#560-32-022-200 extra bearing plate gasket -  $4 each

#563-30-039-000 extra center case gasket  -   $6 each

 

Note: Individual gaskets, seals, washers, and o-rings

can be purchased separately

 KTM Case Screws (for 1973 thru 1978)

 

#51-30-SCREWS-        $16 set

         27 assorted Allen head screws to fit 1972-73 175/ & 250 center, ignition, and full clutch cases

 

#52-30-SCREWS-        $16 set

         27 assorted Allen head screws to fit 1974-78 175/ & 250 center, ignition, and contoured clutch cases

 

#55-30-SCREWS-        $16 set

         27 assorted Allen head screws to fit 400 center, ignition, & contoured clutch cases

 

 

 

 

    Inner race / ball cluster         outer race

 KTM Crank Bearings

 

#0932-063-001 -       Sold out 

         M-20 3-piece bearing for 1972-73 175s

 you will need to order these from a bearing supplier

 specify M-20 in FAG, Consolidated, Styre, or SKF brand

 

#52-30-082-000 -        $85 each

          L-25 3-piece bearing for 1973+   175s

 

#54-30-082-000 -         Sold out 

          FAG brand M-25 3-piece bearing for 250s & 400s

 you will need to order these from a bearing supplier

 specify M-25 in FAG, Consolidated, Styre, or SKF brand

      * do not order the Chinese made bearings *

 

#560-30-082-000 -         Sold out 

          FAG brand M-30 3-piece bearing for 390s, 420s & 495s

 you will need to order these from a bearing supplier

 specify M-30 in FAG, Consolidated, Styre, or SKF brand

 

 KTM 390/ 420/ 495 Crank Bearings

replacement for

#560-30-082-000  M-30 crank bearing

 

#580-30-082-000 -        Sold out 

        2-piece roller bearing for 1979+    390 /420 /495

 KTM Rod Kits 

kit includes: top end bearing, bottom end bearing

lower pin, & spacer washers

 

#51-30-015-044 - 1972- 1980  125/175cc -   $208

#54-30-015-044 -  1973-1982  250cc -         $208

#55-30-015-044 -   1974-1975 400cc -         Sold out 

          with  64.5mm long lower pin

#55-30-015-144 -   1975+ 400cc -                Sold out 

          with 69mm long lower pin

extra upper needle bearing for 125/125  #51-30-034-000  $31 each

extra upper needle bearing for 250/400  #54-30-034-000  $31 each

    rod kits made in Italy  -  extra needle bearings made in Japan

   KTM 400 Crank Weights

   bolts onto the outside of each crank half

#55-30-022-000 -  1973-79  250cc -        $8 each

 Pistons for 1976-81  KTM 125cc Engines

 drop forged aluminum pistons

  includes: rings, wrist pin, & c-clips

 

#50-30-007-001 -    size 54mm      $140 each

           Mahle single ring piston

#50-30-007-201-    size 54.25mm (.010)   $140 each

           Mahle single ring piston

#500-30-007-401 -    size 54.75mm    sold out

           Wossner double ring piston

 

 

 

 

 

 

 

 

 

 

New style Wiseco piston for 7 fin 175 cylinder

with 2 square rings

                                 made in USA

 Pistons for 175cc KTM Engines

New style Wisco - drop forged aluminum pistons

includes: rings, wrist pin, & c-clips

 $170 each

#52-30-007-000 -   size 63.5mm

#52-30-007-200 -  size 63.75mm

     NOTE: 63.75 pistons come with 64mm rings that must be filed to fit

#52-30-007-300 -   size 64mm

#52-30-007-6425 - size 64.25mm

#52-30-007-400 -   size 64.5mm

#52-30-007-500 -   size 64.75mm

#52-30-007-600 -   size 65mm

#52-30-007-700 -   size 65.5mm

 

NOTE: above pistons are for 175 cylinders with 7 cooling fins.

 

 extra wrist pin  #52-30-033-000      $24 each

 extra circlips    #52-30074-000         $3 pair

 wrist pin bearing #51-30-034-000  $31 each

 

   A limited supply of short 175 pistons in sizes 63.5mm, 63.75mm, & 64.15mm  are available in Mahle brand and old style WISECO brand for 1976+ cylinders with 6 cooling fins - call for pricing.

 

 

 

 

 

Old style Wiseco piston

with top L ring and

bottom square ring

 

      made in USA

 

 

 

 

 

New style Wiseco piston

with 2 square rings

        made in USA

 

 Pistons for 73-81   250cc KTM Engines

New style Wisco (unless marked) - drop forged aluminum pistons

includes: rings, wrist pin, & c-clips

 $170 each

#54-30-007-000 -  size 71mm

#54-30-007-200 -  size 71.25mm   (.010 old style) Sold Out

#54-30-007-300 -  size 71.5mm

#54-30-007-400 -  size 72mm

#54-30-007-500 -  size 72.25mm 

#54-30-007-600 -  size 72.5mm

#54-30-007-800 -  size 73mm

extra wrist pin       #54-30-033-000    $24 each

extra circlips         #54-30-074-000    $3 pair

wrist pin bearing   #54-30-034-000    $31 each

 

 

 

 

Old style Wiseco piston

with top L ring and bottom square ring 

                             made in USA

 Pistons for 74-78 400cc KTM Engines

Old style Wisco - drop forged aluminum pistons

includes: "L" and square rings, wrist pin, & c-clips

 

#55-30-007-400 -  size 81mm     $170 each

#55-30-007-500 -  size 81.25mm   $170 each

#55-30-007-600 -  size 81.5mm   $170 each

#55-30-007-700 -  size 81.75mm   $170 each

 

NEW M style Wisco - drop forged aluminum pistons

includes: 2 thin rings, wrist pin, & c-clips

#55-30-007-8200 -  size 82mm     $180 each

#55-30-007-8225 -  size 82.25mm   $180 each

        NOTE: these pistons come with 82.5mm rings that must be filed down to fit

#55-30-007-8250 -  size 82.5mm   $180 each

#55-30-007-8275 -  size 82.75mm   $180 each

         NOTE: these pistons come with 83.0mm rings that must be filed down to fit

#55-30-007-8300 -  size 83mm   $180 each

        extra circlips         #54-30-074-000    $3 pair

        wrist pin bearing  #54-30-034-000    $31 each

  KTM 175 (short) CYLINDER SLEEVES

     by LA Sleeve

 

#52-30-005-550 -           $350 each

          for 1976-78 175cc (6 fin cylinders)

          for short 175 pistons - uses 63.5mm short piston

 

 

 

EZ-71

 

 

 

EZ72

 KTM 250 CYLINDER SLEEVES

 

#54-30-005-050 -        $375  only 1 in stock

          for 1973-76 250cc with "ELKO EZ 71" cylinder - uses 71mm piston

 

#54-30-005-550 -       $350 each

          for 1977+ 250cc with "ELKO EZ 72" cylinder - uses 71mm piston

 

NOTE: double check casting info on cylinder before ordering 

      Check the TECHNICAL web page for more information

made in USA

 KTM 400 CYLINDER SLEEVES

 

#55-30-005-150 -       Sold out 

          for 1974-77 400cc with "ELKO EZ 81" cylinder - uses 81mm piston

 

#55-30-005-658 -       Sold out 

          for 1978+ 400cc with "ELKO EZ 82" cylinder - uses 81mm piston

 

NOTE: double check casting info on cylinder before ordering 

      Check the TECHNICAL  page for more information

Reproduction RUBBER NAILS for CYLINDER

  rubber vibration insulators for all KTM 125/ 175/ 250/ 400 cylinders.

  Inserts into holes of cylinder and pulled up. Excess rubber gets trimmed off

  leaving approximately 3/8" exposed to cushion cylinder head.

 

#54-30-055-000 -    $32 set of 4   

 

photo of

KTM clutch

showing

old style and

new style

bearing covers

  

 

 

 

 

 

reproduction kit            used bearing cover with arm

New KTM Old Style Bearing cover kits

made of cast aluminum with grease fitting & steel sleeve.
Kit includes: 1 longer push rod, ball bearing,

2 0-rings, pins, & gasket. For 1972 thru 1980 engines.

 

#51-32-013-344 -     - $250
        old style replacement bearing cover kit
     (NOTE: Kit does not include arm assy.)

 

#51-32-013-USED -      $98 
        used old style  bearing cover assy includes arm

 

 also available:

#51-32-022-000  gasket f/ bearing cover (item 22 above) -  $ 2 ea

#51-32-017-100  push rod (item 17 above), 108mm long -  $12 ea

 

 

 New Style KTM Bearing Cover Assy.

For use on any KTM engine from 1976 thru 1980.

     see parts list page above

     

  #54-32-013-044 -     Sold out

 

  #54-32-013-USED    -  $125 

        new style bearing cover  assy. (may require cleaning)

   NOTE: only 2 left in stock

 also available: see parts below

 

 

 

A    B

 

C  D  E

F

     New Style KTM Bearing Cover Parts

          see parts list page above

A - #54-32-016-044   disengaging lever assy - $30 each

B - #54-32-018-000  used  black plastic cap -  Sold out

C - #54-32-016-000   disengaging shaft   -  Sold out

D - #54-32-032-000   pressure bolt -        Sold out

E - #54-32-033-000   bearing cage -       Sold out

F - #54-32-030-000   push rod w/ cup 8.5" long  - $18 each

 1978-79 KTM Push Rod Parts

         for 1979 125/ 175/ 250/ 400

            see parts list page above

#0711-511-000   3 piece bearing  -       $12.50 each

#540-32-030-100   push rod w/ cup 9" long  - $13 each

A B C

D

     1979-80 KTM Push Rod Parts

         for 350 / 390 / 420 / 495

A - #560-32-015-044   disengaging shaft  -  Sold out

B - #560-32-030-100   3 piece axial needle bearing  - $12 ea

C - #560-32-032--000  pressure bolt  -       $4 each

D - #560-32-017-000   push rod 8.5" long  - $13 each

A B C

D

     1981-82 KTM Push Rod Parts

         for 250 II  type 541 & 542

A - #500-32-015-044   disengaging shaft  - Sold out

B - #560-32-030-100   3 piece axial needle bearing  - $12 ea

C - #560-32-032--000  pressure bolt  -       $4 each

D - #541-32-017-000   push rod 8.75" long  - $13 each

 

A

 

 

 

                 B                        C

CHAIN ROLLER KIT

for all 1976-78 Penton motorcycles using chain guide bracket (shown on right in photo)

For use with 520 or 530 chain

Roller is imbedded with 2 ball bearings

A - # 55-03-052-044   used bracket          Sold out

       used engine spacer bracket (with nylon 530 chain roller)

 

 B -  # 55-03-053-044  roller  kit         $28 each

        chain roller kit (roller with ball bearings, bolt, nut, washer, 2 shims)

 

C -  # 55-03-053-100  roller  only         $8 each

        nylon 530 chain roller

 

 

 

 

 

      A            B

reproduction & used KTM Kick Start Levers

for 1972 thru 1978 bikes

 

A - #52-33-036-244 -         Sold out 
        125 & 175 lever assy. Fits 14mm shaft

           NOTE: will also fit 1981 250 engines

B - #55-33-036-244 -         Sold out 
         250 & 400 lever assy fits 17mm shaft

Warning: this lever will bend if used on 400 engines with too much compression

 

   #55-33-036-USED - 17mm kickstart lever - $80 each

        sold as is - for 17mm shaft, some rusting - loose, no spring or pin

      

A

B

 

C

D

 

     E

 n.o.s. KTM Kick Start Lever Parts

 for 1972 thru 73 black motor 175s

      1973 black motor 250s with 14mm kick starter shaft

 

A - #51-33-036-100  - upper lever        sold out

      upper lever only without rubber - old age finish

B - #51-33-036-144  - upper lever with rubber     sold out

      upper lever with rubber - clean, plated, cast finish

      #20-05-018-000  -  rubber for levers    $18 each

      replacement rubber as shown in photos

C - #51-33-037-100  - pin      $8 each

     

D - #51-33-035-200  - kickstarter hub       sold out

 

 E -#51-33-036-244  - complete kick start lever     sold out  

   KTM Replacement RUBBER

 

  #20-05-018-000 -     $18 each

        Fits all  KTM kick start levers levers

 

 

 

 

A

      Old style

B

New

style

for

420/ 495

KTM FOLDING SHIFT LEVERS

A - #51-34-031-500 -      $40 each

        Fits all 1972 to 78 KTM motors with 14mm shaft.

        5-1/4” long.

       

B - # 56-34-031-000 -       $40 each or 5 for $160       

        N.O.S. Hi-Point folding shift lever for

        1979 KTM 420 & 1980 350/ 390/ 420/ 495

         engines using redesigned clutch cases.

   KTM Replacement RUBBER

 

  #500-34-033-000 -     $8 each

        Fits all Hi-Point and KTM folding shift levers

  KTM Shifter Spring Kit

      Fits all Hi-Point and KTM brand folding shift levers

     kit includes special screw + spring + nut

  #55-34-032-044 -  spring kit -     $20 each

  #55-34-032-000 -  spring only -   $16 each

 KTM

420

495

         A               B               C            D

1980 + KTM 520 Counter Shaft Sprockets

                for shafts requiring snap ring   $32 each
A - #500-33-029-012 –    12 tooth
B - #500-33-029-013 –    13 tooth
C - #500-33-029-014 –    14 tooth


D - #520-33-096-000 –   snap ring  $ .55

 

  530

         A           B             C           D            E

                                  made in USA

1972 -80 KTM 530 Counter Shaft Sprockets

             for shafts requiring nut & lock plate   $25 each
A -   11T - Sold out 
B - #54-33-029-050 –    12 T
C - #54-33-029-060 –    13 T
D - #54-33-029-070 –    14 T
E - #54-33-029-080 –     15 T

 

  520

         A           B             C            D            E

                                    made in USA

1972 -80 KTM 520 Counter Shaft Sprockets

                for shafts requiring nut & lock plate   $25 each
A - #51-33-029-511 –    11 tooth
B - #51-33-029-512 –    12 tooth
C - #51-33-029-513 –    13 tooth
D - #51-33-029-514 –    14 tooth

E - #51-33-029-515 –    15 Tooth

 

 428

       A            B            C           D           E

125 KTM 428 Counter Shaft Sprockets

                for shafts requiring nut & lock plate   $25 each
A - #51-33-029-012 –    12 tooth sold out
B - #51-33-029-013 –    13 tooth
C - #51-33-029-014 –    14 tooth
D - #51-33-029-015 –    15 tooth

E - #51-33-029-016 –    16 Tooth

 

A

 

B

 used KTM Sprocket Nut & Lock Plate

 

A- #51-33-032-000 –   used     $ 11 each

         used NOS right hand  nut with cut-out in good condition

   available only while this supply lasts (see KIT below)

 

B - #51-33-031-000 –        $ 3 each

         reproduction lock plate  made in USA

  KTM Sprocket Nut Kit

  replacement for KTM nos nuts

  #51-33-032-044 –        $ 8 each

        kit includes regular right hand  nut, spacer washer,

        lock plate, and shim.

   instructions included

 

A

 

B

 

 

 

D

made in USA

 KTM MOTOR CASE PROTECTORS
Protects clutch bearing plates and ignition covers if chain breaks. Fits all 1972-78 engines

 

 GS case savers -     $14 each
Extra extension to protect longer case can also be used with MC covers.
A- #51-30-047-600  Sold out 
            for 12 Tooth sprockets
B- #51-30-047-300
             for 14 Tooth sprockets

not shown- #51-30-047-000  -  $22 each
             for 1972-73 175 and 250 with 14 Tooth sprockets

 MC case savers -     $14 each
C - #51-30-047-400
             used for 13 Tooth sprockets
             
D - #51-30-047-200
             for 14 Tooth sprockets